Custom gravity flow rack for FIFO storage and material handling
GRAVITY FLOW RACK FIFO Material Flow
LOADING GRAVITY FLOW PICKING
PRODUCT OVERVIEW

Designed for Efficient
FIFO Material Flow

Gravity flow racks use inclined roller lanes to move cartons, bins and containers automatically from the loading side to the picking side. The system supports FIFO inventory management while improving picking efficiency, material visibility and space utilisation.

01

FIFO Inventory Control

Materials move forward automatically in loading order, supporting first-in, first-out inventory management.

02

Faster Picking and Replenishment

Containers remain accessible at the picking side, reducing unnecessary searching, walking and manual handling.

03

Better Space Utilisation

Multi-level and multi-lane configurations make better use of warehouse, production and line-side storage areas.

04

Configured for Your Application

Rack dimensions, lane width, roller pitch, inclination and load capacity can be configured around your containers and workflow.

Explore Configuration Options
Cartons · Bins · Containers
MANUFACTURING CAPABILITY

From Sheet Metal Fabrication
to Final Assembly

Key fabrication, surface treatment and assembly processes are coordinated to maintain dimensional consistency, structural stability and reliable batch delivery.

LASER CUTTING PRECISION BENDING POWDER COATING FINAL ASSEMBLY
Laser cutting process for gravity flow rack steel components
01
LASER CUTTING

Precision Laser Cutting

Steel plates and structural components are cut according to approved drawings, providing a consistent dimensional foundation for subsequent bending and assembly.

Drawing-Based Processing Consistent Dimensions
Precision bending process for gravity flow rack components
02
PRECISION BENDING

Controlled Precision Bending

Uprights, beams and connection components are formed to the required profiles to maintain dimensional accuracy and assembly compatibility.

Accurate Profiles Interface Compatibility
Powder coating process for gravity flow rack steel structures
03
POWDER COATING

Powder-Coated Surface Protection

Steel components undergo surface preparation and powder coating to improve appearance and surface protection, with colour options available for project requirements.

Surface Protection Custom Colour Options
Gravity flow rack assembly and final inspection
04
ASSEMBLY & INSPECTION

Rack Assembly and Final Inspection

Roller lanes, frame components, guides and stops are assembled according to the confirmed configuration, followed by dimensional, surface and movement checks.

Configuration Assembly Final Quality Checks
MANUFACTURING FOCUS Controlled processes for consistent quality and repeatable delivery
Dimensional Consistency Based on confirmed drawings and interfaces
Structural Stability Frame and connection details checked during assembly
Batch Production Support Process coordination for repeatable project delivery
PRODUCT DETAILS

Details Designed for
Reliable Daily Operation

From roller lanes and structural connections to cross bracing and floor mounting, each detail is configured around container movement, load requirements and daily operating conditions.

Gravity flow rack structure with inclined roller lanes, perforated uprights, cross bracing and floor mounting
ROLLER LANES STRUCTURAL FRAME FLOOR MOUNTING
01
MATERIAL FLOW

Configurable Roller Lanes

Roller pitch, lane width and inclination are configured according to container size, weight and required flow performance.

Roller Pitch Lane Width Inclination
02
ADJUSTABLE STRUCTURE

Perforated Uprights and Connections

Perforated uprights and adjustable connection positions support flexible level heights and lane arrangements.

Level Adjustment Connection Positions Flexible Layout
03
STRUCTURAL STABILITY

Reinforced Cross Bracing

Diagonal cross bracing improves lateral stability and helps maintain frame alignment during daily operation.

Lateral Support Frame Stability Structural Alignment
04
INSTALLATION

Floor Mounting and Levelling

Base plates and adjustable feet support floor fixing, levelling and on-site installation.

Base Plates Levelling On-Site Installation
PROJECT-SPECIFIC CONFIGURATION Configured around your containers, load and operating process
01

Container dimensions and base structure

02

Lane load and overall capacity

03

Loading and picking direction

CUSTOM CONFIGURATION

Configured Around Your
Containers and Workflow

Rack dimensions, roller lanes, load capacity and structural details are configured according to your containers, material flow direction, installation space and operating requirements.

Custom gravity flow rack dimensions, roller lanes and material flow configuration
PROJECT CONFIGURATION Gravity Flow Rack Layout
Overall Height
Overall Width
Rack Depth
LOADING SIDE GRAVITY FLOW PICKING SIDE
01
MATERIAL INPUTS

Container & Material

The container determines the roller arrangement, lane dimensions and required support conditions.

  • Container Dimensions
  • Container Weight
  • Container Base Structure
  • Material Type
02
STRUCTURAL LAYOUT

Rack Layout

Overall dimensions and storage positions are configured according to the available space and operating process.

  • Overall Rack Dimensions
  • Number of Levels
  • Number of Lanes
  • Lane Width
03
MATERIAL FLOW

Roller Configuration

Roller and lane details are matched to the container base, operating load and required flow performance.

  • Roller Type
  • Roller Pitch
  • Inclination Angle
  • Guides & Separators
04
PROJECT CONDITIONS

Load & Installation

Load requirements and installation conditions are reviewed before the final rack structure is confirmed.

  • Load per Lane
  • Load per Level
  • Floor Conditions
  • Mounting Requirements
INFORMATION REQUIRED What we need to configure your flow rack
01

Container Size

02

Container Weight

03

Required Quantity

04

Rack Layout

05

Load Requirement

06

Flow Direction

TYPICAL APPLICATIONS

Designed for Warehousing and
Production Material Flow

Gravity flow racks support organised storage, replenishment and picking across warehouses, production lines and parts handling areas.

Gravity flow rack used for FIFO storage, line-side supply and order picking
GRAVITY FLOW RACK Material Storage and Picking
LOADING GRAVITY FLOW PICKING
CARTONS · BINS · CONTAINERS
01 INVENTORY FLOW

FIFO Storage

Inclined roller lanes support first-in, first-out material rotation for cartons, bins and containers.

Inventory Rotation Forward Flow Visible Stock
02 PRODUCTION SUPPLY

Line-Side Material Supply

Materials remain visible and accessible near assembly and production workstations, supporting faster replenishment.

Shorter Reach Faster Replenishment Organised Supply
03 PICKING & BUFFERING

Order Picking and Parts Buffering

Multi-level lane layouts support organised picking, temporary parts storage and material buffering.

Order Picking Parts Buffering Multi-Level Layout
APPLICATION MATCHING Configured around the way materials are stored, supplied and picked
01

Warehouse storage and replenishment

02

Assembly and production line supply

03

Parts picking and temporary buffering

——— PROJECT CONFIGURATION
Ready to Discuss Your Gravity Flow Rack Requirements?
Submit Project Requirements
PROJECT DELIVERY

From Configuration Confirmation
to Batch Delivery

We coordinate drawing confirmation, production preparation, assembly, inspection, packing and delivery around the requirements of each gravity flow rack project.

01 PROJECT INPUTS

Project Review

Container dimensions, load conditions, rack layout, installation space and required quantity are reviewed before configuration.

REQUIREMENT REVIEW
02 TECHNICAL CONFIRMATION

Drawing Confirmation

Rack dimensions, roller lanes, structural details and installation requirements are confirmed before production begins.

CONFIGURATION APPROVAL
03 MANUFACTURING

Batch Production

Components are fabricated, surface-treated and prepared according to the confirmed project configuration and production plan.

CONTROLLED PRODUCTION
04 QUALITY CONTROL

Assembly & Inspection

Dimensions, structural connections, roller movement and overall assembly are checked before packing and release.

FINAL QUALITY CHECK
05 PROJECT DELIVERY

Packing & Delivery

Racks or components are packed according to transportation, project delivery and on-site installation requirements.

DELIVERY COORDINATION
BATCH PROJECT SUPPORT Coordinated for repeatable production and overseas delivery
01
Drawing-Based Production

Production follows the confirmed rack configuration.

02
Batch Consistency

Key dimensions and assembly details are controlled by batch.

03
Packing Coordination

Packing plans are matched to shipment and handling conditions.

04
Installation Support

Project information can be prepared for on-site installation.

NEXT STEP Share your project requirements for configuration review
Start Your Project